oil type SUBARU TRIBECA 2009 1.G Service User Guide

DI-19
Rear Differential (VA–type)
DIFFERENTIALS
14) Extract the companion flange with a puller.
15) Removes the drive pinion shaft.
16) Remove the rear bearing cone from drive pin-
ion by supporting the cone with ST.
NOTE:
Place the replacer so that its center-recessed side
faces the pinion gear.
ST 398517700 REPLACER
17) Remove the front oil seal from differential carri-
er using screwdriver.
18) Remove the pilot bearing, front bearing cone
and collar.
19) When replacing the bearings, hit out the front
bearing cup and rear bearing cup in this order out of
case using a brass bar.
D: ASSEMBLY
NOTE:
•Assemble in the reverse order of disassembly.
•Check and adjust each part during assembly.
•Use a new gasket.
•Keep the shims and washers in order, so that
they are not improperly installed.
•Thoroughly clean the surfaces on which the
shims, washers and bearings are to be installed.
•Apply gear oil when installing the bearings and
thrust washers.
•Be careful not to mix up the RH and LH bearing
races.
•Replace the oil seal with a new one at every dis-
assembly. Apply grease to the lips when installing
the oil seal.
•Be careful not to mix up the differential oil seal
RH and LH.
(A) Companion flange
(B) Puller
(A) Pilot bearing
(B) Collar
(C) Front bearing
(D) Rear bearing cup
(B)
(A)
DI-00394
DI-00373
ST
(B)(A)(C)(D)
DI-00374
(A) 2 cutout portions along diagonal lines
(B) Tap alternately with brass bar.
(B)
(A)
DI-00077
DI-00078

DI-20
Rear Differential (VA–type)
DIFFERENTIALS
1) Adjusting preload for front and rear bearings
Adjust the bearing preload between front and rear
bearings with collar and washer. Pinion height ad-
justing washer is not affected by this adjustment.
The adjustment must not be carried out with oil seal
inserted.
(1) Install the rear bearing race into the differen-
tial carrier using ST1 and ST2.
ST1 398477701 HANDLE
ST2 398477703 DRIFT 2
(2) Using the ST, install the front bearing race to
the differential carrier.
ST 499277200 INSTALLER
(3) Insert the front bearing cone.
NOTE:
Use new front bearing cone.
(4) Measure and record the thickness of pinion
adjust washer.
NOTE:
If tooth contact (drive pinion, hypoid driven gear) is
normal in the inspection before disassembling, ver-
ify that the washer is not deformed, and then re-use
the used washer.
(5) Insert the ST1 into carrier with the pinion
height adjusting washer and rear bearing cone
fitted onto it.
NOTE:
Use new rear bearing cone.
(6) Install the preload adjusting collar & washer,
front bearing cone, collar, companion flange,
and washer & self-locking nut.
ST1 18678AA000 DUMMY SHAFT
(7) Turn ST1 by hand to seat the bearing, and
measure the initial load and initial torque with a
spring scale while tightening the selflocking nut.
Select the preload adjusting washer and collar
so that the specified preload is obtained when
nut is tightened to the specified torque.
NOTE:
•Use a new self-locking nut.
•Be careful not to give excessive preload.
•When tightening the self-locking nut, lock com-
panion flange with ST2 as shown in the figure.
•Measure the preload in direction of tangent to the
flange.
ST1 18678AA000 DUMMY SHAFT
ST2 498427200 FLANGE WRENCH
Tightening torque:
191 N·m (19.5 kgf-m, 141 ft-lb)
DI-00375
ST2
ST1
DI-00376
ST
(A) Pinion height adjusting washer
(B) Preload adjusting collar
(C) Preload adjusting washer
(D) Collar
ST1DI-00377
(D)(C)(B)(A)
DI-00398
ST2

DI-23
Rear Differential (VA–type)
DIFFERENTIALS
6) Insert the collar, then install the pilot bearing.
7) Fit a new oil seal with ST.
NOTE:
•Press-fit until the oil seal end comes 1 mm (0.04
in) inward from end of carrier.
•Apply grease to the oil seal lips.
ST 499277200 INSTALLER
8) Press-fit the companion flange with ST.
NOTE:
Be careful not to damage the bearing.
ST 899874100 INSTALLER
9) Apply Lock-Tite to the drive pinion shaft screw
threads and on the new nut seat.
Lock Tite:
THREE BOND 1324 (Part No. 004403042)
10) Attach the nut and use the ST to fix the com-
panion flange in place, then tighten.
ST 498427200 FLANGE WRENCH
Tightening torque:
191 N·m (19.5 kgf-m, 141 ft-lb)
11) Measure the initial torque and initial load.
Initial load:
12.7—32.2 N (1.3—3.28 kgf, 2.9—7.24 lb)
Initial torque:
0.48 — 1.22 N·m (0.045—0.124 kgf-m, 0.32—
0.9 ft-lb)
(A) Pilot bearing
(B) Collar
DI-00389
(A)
(B)
ST
DI-00089
DI-00384
ST
DI-00372
ST
DI-00152
DI-00481

DI-24
Rear Differential (VA–type)
DIFFERENTIALS
12) Install the hypoid driven gear to differential
case.
NOTE:
•Tighten diagonally while tapping the bolt heads.
•Set a cushioning such as wooden block, alumi-
num plate or shop cloth between vise and differen-
tial case if the side gear comes into contact with
vise.
Tightening torque:
62 N·m (6.3 kgf-m, 45.6 ft-lb)
13) Press the side bearing into differential case us-
ing ST.
ST 398487700 DRIFT
14) Assemble holders.
(1) Install the new oil seal into holder RH and
LH.
ST 498447100 INSTALLER
(2) Install the bearing race into holder RH and
LH.
ST 398177700 INSTALLER
CAUTION:
Make sure that the RH and LH oil seals, bearing
outer races and cones are properly assembled.
(3) Install the differential assembly into differen-
tial carrier in the reverse order of disassembly.
(4) Temporally tighten the side holders RH and
LH in differential carrier to install.
DI-00371
ST
DI-00095
ST
DI-00166
ST
DI-00167
DI-00366

DI-27
Rear Differential (VA–type)
DIFFERENTIALS
•Flank contact
Check item: Backlash is too small.
Contact pattern
Corrective action: Reduce the thickness of pinion
height adjusting washer according to the procedure for
bringing drive pinion away from hypoid driven gear.
•Toe contact (inner side contact)
Check item: Teeth contact area is too small.
Contact pattern
Corrective action: Reduce the thickness of pinion
height adjusting washer according to the procedure
for bringing drive pinion away from hypoid driven gear.
•Heel contact (outside end contact)
Check item: Teeth contact area is too small.
Contact pattern
Corrective action: Increase thickness of drive pin-
ion height adjusting washer in order to bring drive
pinion close to hypoid driven gear.
20) If proper tooth contact is not obtained, once
again adjust the drive pinion height and the differ-
ential side bearing preload (already mentioned)
and the hypoid gear backlash.
21) Attach a new gasket, rear cover, and ground
stay to the differential carrier.
Tightening torque:
34 N·m (3.5 kgf-m, 25.1 ft-lb)
22) Using new gaskets, install the rear differential
oil temperature switch.
Tightening torque:
60 N·m (6.1 kgf-m, 44.3 ft-lb)
AT-00209
AT-00213
AT-00210
AT-00213
AT-00211
AT-00212
DI-00477

DI-28
Rear Differential (VA–type)
DIFFERENTIALS
23) Affix with the attachment clip so that the white
marking of the hose is within the range of Z (87°).
E: INSPECTION
Wash all the disassembled parts clean, and exam-
ine them for wear, damage or other defects. Repair
or replace the defective parts as necessary.
1) Hypoid driven gear and drive pinion
•If there is evidently an abnormal tooth contact,
find out the cause and adjust until the teeth contact
correctly. Replace the gear if there is an excessive
worn or an incapable adjustment.
•If crack, cutout or seizure is found, replace the
parts as a set. Slight damage of some teeth can be
corrected by oil stone or the like.
2) Side gear and pinion mate gear
•Replace the differential case assembly if cracks,
scoring or other defects are evident on tooth sur-
face.
3) Bearing
Replace if seizure, peeling, wear, rust, dragging
during rotation, noise or other defect is evident.
4) Oil seal
Replace if deformed or damaged, and at every dis-
assembling.
5) Differential carrier
Replace if the bearing bores are worn or damaged.
6) Differential case
Replace if its sliding surfaces are worn or cracked.
7) Companion flange
Replace if the oil seal lip contact surface shows
cracking.
1. HYPOID DRIVEN GEAR BACKLASH
Using a dial gauge, check the backlash of hypoid
driven gear.
Hypoid driven gear backlash:
0.10 — 0.15 mm (0.0039 — 0.0059 in)
If the hypoid driven gear backlash is not within the
specification, adjust the side bearing preload or re-
pair if necessary.
2. TOOTH CONTACT BETWEEN HYPOID
DRIVEN GEAR AND DRIVE PINION
Inspect the tooth contact between the hypoid driv-
en gear and drive pinion. <Ref. to DI-19, ASSEM-
BLY, Rear Differential (VA–type).>
3. COMPANION FLANGE
1) If rust or dirt is attached to the companion flange,
remove them.
2) Set a dial gauge at a companion flange surface
(mating surface of propeller shaft and companion
flange), and then measure the companion flange
runout.
Limit of runout:
0.08 mm (0.003 in)
(1) 0 — 1 mm (0 — 0.04 in)
(2) Marking
DI-00478
B
B
A
A
Z
(1)
(2)
DI-00099
DI-00360

DI-29
Rear Differential (VA–type)
DIFFERENTIALS
3) Set the gauge inside of the companion flange,
and measure the runout.
Limit of runout:
0.08 mm (0.003 in)
4) If either runout exceeds the limit, move the
phase of companion flange and drive pinion 90°
each, and find the point where the runout will be
within the limit.
5) If the runout exceeds the limit when changing
the phase, replace the companion flange and re-
check the runout.
6) If the runout exceeds the limit after replacing the
companion flange, the drive pinion may be assem-
bled incorrectly or bearing is faulty.
4. REAR DIFFERENTIAL OIL TEMPERA-
TURE SWITCH
Inspect the continuity of the rear differential oil tem-
perature switch.
F: ADJUSTMENT
1. HYPOID DRIVEN GEAR BACKLASH
Adjust hypoid driven gear backlash.
<Ref. to DI-19, ASSEMBLY, Rear Differential (VA–
type).>
2. TOOTH CONTACT BETWEEN HYPOID
DRIVEN GEAR AND DRIVE PINION
Adjust the tooth contact between hypoid driven
gear and drive pinion gear.
<Ref. to DI-19, ASSEMBLY, Rear Differential (VA–
type).>
Specified resistance Criteria
Less than 1 ΩNormal
1 MΩ or more Replacement
DI-00361
DI-00479

DI-32
Rear Differential Side Oil Seal
DIFFERENTIALS
6. Rear Differential Side Oil Seal
A: INSPECTION
Make sure that there is no leakage from side oil
seal. If there is any leakage, replace the oil seal.
B: REPLACEMENT
1) Remove the rear differential. <Ref. to DI-14, RE-
MOVAL, Rear Differential (VA–type).>
2) Remove the rear differential side oil seal using a
screwdriver wrapped with vinyl tape to prevent the
side retainer from scratches.
3) Using the ST, install the oil seal to the side re-
tainer.
ST 398437700 DRIFT
4) Install the rear differential. <Ref. to DI-15, IN-
STALLATION, Rear Differential (VA–type).>
ST
DI-00209

DS-10
Propeller Shaft
DRIVE SHAFT SYSTEM
2. Propeller Shaft
A: REMOVAL
NOTE:
•Before removing propeller shaft, wrap metal
parts with a cloth or rubber material.
•In case of EDJ type, wrap the metal parts at the
rubber boot at the center EDJ with a cloth or rubber
material before removing propeller shaft, as shown
in the figure. The rubber boot may be damaged due
to interference with adjacent metal parts while
bending the EDJ during removal.
1) Disconnect the ground cable from the battery.
2) Shift the select lever or gear shift lever to neutral.
3) Release the parking brake.
4) Lift-up the vehicle.
5) Remove the center exhaust pipe.
6) Remove the rear exhaust pipe and muffler.
7) Remove the heat shield cover.
8) Make matching marks on the flange yoke and
rear differential before removal.
9) Remove the three bolts holding the propeller
shaft to the rear differential.
10) Remove the remaining bolt.
11) Remove the two bolts which hold center bear-
ing to vehicle body.
12) Remove the propeller shaft from transmission.
CAUTION:
•Be careful not to damage oil seals and fric-
tional surface of the sleeve yoke.
•Cover the center exhaust pipe with a cloth to
keep off any ATF or oil spilled from transmis-
sion when removing propeller shaft.
NOTE:
Use a container to catch ATF or oil flowing from
propeller shaft.(A) Heat shield cover
DS-00239
DS-00355(A)
(A) Alignment mark
DS-00028
(A)
DS-00141
DS-00030

DS-28
Rear Drive Shaft
DRIVE SHAFT SYSTEM
8. Rear Drive Shaft
A: REMOVAL
1) Disconnect the ground cable from the battery.
2) Lift-up the vehicle, and then remove the rear
wheels.
3) Lift the crimped section of axle nut.
4) While applying the parking brake, remove the
axle nut using a socket wrench.
CAUTION:
Remove the wheel before loosening the axle
nut. Failure to follow this rule may damage the
wheel bearings.
5) Remove the rear differential assembly.
VA-type
<Ref. to DI-14, REMOVAL, Rear Differential (VA–
type).>
6) Remove the axle nut and rear drive shaft. If it is
hard to remove, use ST1 and ST2.
ST1 926470000 AXLE SHAFT PULLER
ST2 28099PA110 AXLE SHAFT PULLER
PLATE
CAUTION:
•Do not hammer drive shaft when removing.
•Do not damage the oil seal and magnetic en-
coder.
B: INSTALLATION
1) Insert the EBJ into hub splines.
CAUTION:
•Be careful not to damage the magnetic en-
coder.
•Do not get closer the tool which charged
magnetism to magnetic encoder.
2) Draw the rear drive shaft into specified position.
CAUTION:
Do not hammer drive shaft when installing it.
3) Tighten the axle nut temporarily.
4) Install the rear differential assembly.
VA-type
<Ref. to DI-15, INSTALLATION, Rear Differential
(VA–type).>
5) While applying the parking brake and depress-
ing the brake pedal, tighten a new axle nut (olive
color) to the specified torque and lock it securely.
Tightening torque:
240 N·m (24.5 kgf-m, 177 ft-lb)
CAUTION:
•Install the wheel after installation of axle nut.
Failure to follow this rule may damage the
wheel bearing.
•Be sure to tighten the axle nut to specified
torque. Do not overtighten it as this may dam-
age the wheel bearing.
6) Lock the axle nut securely.
DS-00038
DS-00122
ST2ST1
(1) Magnetic encoder
(2) Rear hub unit bearing
DS-00251
(2)
(1)
DS-00048